Empty production hall of the olive mill, with rows of steel tanks under the skylights

Pilot programme · Quoted per plant

Your whole olive mill, on one screen

From the truck on the weighbridge to the oil leaving the tank. Every machine, every batch and every kilo, in 3D and in real time.

Request a demo

Live demo with a 3-line mill running · No commitment

  • 3D + 2D one single plant
  • Batch by batch down to the plot
  • 24 h cellar monitoring

The product

This is what a mill under control looks like

The whole mill in 3D: the building, its frame and every machine, navigable from the office. What used to mean walking the floor with a notebook.

Request a demo

Pilot programme quoted per plant after a technical visit. We support you through the rollout.

The mill building at three-quarters from the north-east, with its roofs, the reception canopy and the car park
3D plant
Milling inside the building frame: conveyors, washers, mills and malaxers
Machinery
Section of the building without cladding: all the mill machinery between the frames
Whole plant
Incidents alongside consumption
A closer look

Incidents alongside consumption

Open alarms and plant power in one view. The full screenshot places these indicators alongside the lines and cellar.

Mill manager checking production between the steel tanks

The challenge

During the season, the mill runs blind between shifts

  • You find out too late

    A malaxer off temperature or a vibrating decanter is only noticed once it has already cost you oil.

  • Traceability lives on paper

    Working out which member and which plot the oil in a tank comes from takes hours — right when the buyer or the inspector asks.

  • The cellar gives no warning

    Oxygen, temperature and transfers are checked by hand, and good oil spoils in silence.

  • You don't know what you waste

    Water, power, wastewater, pomace: you pay for all of it and nobody knows how much could have been saved.

All of that changes when the mill can be seen whole, in real time.

Olearia Digital Twins brings process, cellar, traceability and resources together on one screen, and learns from every season.

Control room

What needs attention, right now

The moment you open it, a verdict: which lines are producing, what is blocked and why. Prioritised alarms, power, water and oil in the cellar at a glance, and the detail one click away.

to know what's going on
5 s
on every alarm
Priority
the whole shift
1 view
What needs attention, right now

3D plant and synoptic

Walk the floor without leaving the office

The entire plant, navigable: reception, cleaning, milling, malaxing, extraction and cellar. Tap a machine and see its state, the batch it carries and what has happened. Lift the roof and pipes, power and conveyors appear. And if you prefer the classic diagram, the 2D synoptic shows the same plant with the same data.

the same plant
3D + 2D
for every machine
Sheet
pipes and power
Layers
Walk the floor without leaving the office

From truck to tank

Every kilo, back to the plot

Weighbridge weighing, member and plot declared at intake, and the route through every machine with its times. At any moment, the batch record: where it comes from, where it has been, how much oil it gave and which tank it is in. The traceability required by Regulation (EC) 178/2002, ready to show.

and plot of origin
Member
machine by machine
Route
balance
Mass
Every kilo, back to the plot
One batch, its input and output
A closer look

One batch, its input and output

The record connects received olives with the oil obtained. The complete journey preserves the batch context.

Cellar

Your oil, watched tank by tank

Stock, confirmed or pending quality, oxygen, temperature and nitrogen blanketing for every tank. It warns you of quality risk before it shows in tasting and won't let a batch be transferred without its lab analysis.

per tank
O₂ & N₂
risk
Quality
under control
Transfers
Your oil, watched tank by tank

Resources

What the plant consumes, and what it wastes

Water, electricity and solar, compressed air, nitrogen and waste on a single screen. The system puts a euro figure on what is wasted — exported solar, water that could be recirculated, untreated wastewater — and tells you whether your consumption requires the EU energy audit, and by what margin.

and self-consumption
Solar
and collections
Waste
of waste
Euros
What the plant consumes, and what it wastes

Lab and value

Test before you touch the line

Compare recipes across lines, try out setpoints and see what really drives your yield season after season. In Measured value, what the twin saves you, with the source of every euro and its projection over several seasons. And everything is kept: series, events and batches, exportable for your team or your own models.

per line
Recipes
measured
Return
exportable
History
Test before you touch the line
The curve, with its context
A closer look

The curve, with its context

Explore consumption over time. The full history screen also shows data coverage and gaps.

Applied AI

Your mill learns from every season

The twin doesn't just show what is happening. It anticipates what will happen and suggests what to do, always telling you what it is based on. You decide.

Centrifuge page with its 3D model, motor, vibration and clarified-oil and power series
  • Vibration monitoring

    Tracks vibration on every machine and warns you when one starts drifting from normal, before it fails mid-season.

  • Bottlenecks, before they form

    Predicts which stage will saturate and how long batches will wait. The planner staggers intakes so the plant never jams.

  • Yield that learns

    Every finished batch improves the model. See what drives your yield — variety, olives, malaxing — and how much oil to expect next.

  • The optimal malaxing setpoint

    Suggests malaxing temperature and time for each line, with what you gain and what it takes to get there. You decide whether to apply it.

  • Sensors that don't fool you

    Detects when an instrument freezes, drifts or lies. A false alarm won't stop the line and a real fault won't hide.

  • Cellar quality risk

    Calculates how much oil each batch awaiting analysis puts at stake and warns you before blending what shouldn't be blended.

Data you can trust

No figure without its source

What you see on screen can be defended in front of a buyer, an auditor or your board. Missing data never shows up as a zero or as a machine running.

  1. Where it comes from

    Every figure states which machine or record produced it.

  2. When it was measured

    You know whether it's a second old or an hour old.

  3. Whether it's verified

    Confirmed and estimated values never get mixed up.

Mill manager checking a reading between the steel tanks

The demo mill

A complete plant, up and running

From truck to tank · 3 lines • 27 machines • 12 tanks

Production lines
3
Extra virgin, virgin and lampante
Machines
27
From hopper to centrifuge
Signals
700+
Temperature, pressure, flow, vibration…
Tanks
12
With oxygen and blanketing
Traceable plots
720
From 240 members
Workspaces
8
From control room to lab

Rollout

Your mill, not a template

From day one to your first season, with you.

  1. We model your plant

    Lines, machines, tanks and resources exactly as they are in your mill.

  2. We connect your instrumentation

    Using what you already have, and advising you on anything missing.

  3. We support your first season

    With direct support from the team, fitting the twin to the way you work.

Mill master checking the olive paste on the line

See your mill before the season

We show you the live demo, with lines producing, and work out together what yours would look like. With every season, your twin knows more about your mill.

  • Live demo, with the plant running
  • Tailored rollout plan
  • Direct support from the team

No-commitment demo · Pilot quoted after the technical visit

Viento del pueblo · 1937

Aceituneros

Miguel Hernández

Andaluces de Jaén,
aceituneros altivos,
decidme en el alma: ¿quién,
quién levantó los olivos?

No los levantó la nada,
ni el dinero, ni el señor,
sino la tierra callada,
el trabajo y el sudor.

Unidos al agua pura
y a los planetas unidos,
los tres dieron la hermosura
de los troncos retorcidos.

Levántate, olivo cano,
dijeron al pie del viento.
Y el olivo alzó una mano
poderosa de cimiento.

Andaluces de Jaén,
aceituneros altivos,
decidme en el alma, ¿quién
amamantó los olivos?

Vuestra sangre, vuestra vida,
no la del explotador
que se enriqueció en la herida
generosa de sudor.

No la del terrateniente
que os sepultó en la pobreza,
que os pisoteó la frente,
que os redujo la cabeza.

Árboles que vuestro afán
consagró al centro del día
eran principio de un pan
que sólo el otro comía.

¡Cuántos siglos de aceituna,
los pies y las manos presos,
sol a sol y luna a luna,
pesan sobre vuestros huesos!

Andaluces de Jaén,
aceituneros altivos,
pregunta mi alma: ¿de quién,
de quién son estos olivos?

Jaén, levántate brava
sobre tus piedras lunares,
no vayas a ser esclava
con todos tus olivares.

Dentro de la claridad
del aceite y sus aromas,
indican tu libertad
la libertad de las lomas.

Tell us

Building the future of olive oil, together.

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